04 Rocko Taco
10-10-2007, 09:07 PM
I decide to make some lift shackles for 1984 Runner. These things are 8" between the holes (2.25" lift) and they are pretty freakin big, I think if they sit weird or anything, I will cut them down to 6" (1.75" of lift), which is the biggest size, I could find commercially available.
I started with some 1/4" X 1.5" Steel Flat Stock. I then measured for the holes, added about a 1/2" to each end for strength and cut them out on my angle grinder with a thin (.045) cutoff wheel. I then took them over to my drill press and drilled out the 1/2" holes for the bolts, I then took them back to the angle grinder and bench grinder (and wire wheel) to round off the edges, and soften up the look a bit, and then painted!
I'll let the pics explain better...
Let me know what you think.
Cutting them out of the stock... (NOTE: See the "Safety Goggles" - Proto Anti-Fog Competition Anti-Glare Paintball Mask. lol)
http://i86.photobucket.com/albums/k112/04RockoTaco/Rear%20Light%20Bracket%20Fab/Lift%20Shackels%20for%20Tracy%2010%2010%2007/DSCF6798.jpg
http://i86.photobucket.com/albums/k112/04RockoTaco/Rear%20Light%20Bracket%20Fab/Lift%20Shackels%20for%20Tracy%2010%2010%2007/DSCF6802.jpg
Drilling out the holes... (NOTE: David, you know you want the drill press)
http://i86.photobucket.com/albums/k112/04RockoTaco/Rear%20Light%20Bracket%20Fab/Lift%20Shackels%20for%20Tracy%2010%2010%2007/DSCF6804.jpg
http://i86.photobucket.com/albums/k112/04RockoTaco/Rear%20Light%20Bracket%20Fab/Lift%20Shackels%20for%20Tracy%2010%2010%2007/DSCF6807.jpg
http://i86.photobucket.com/albums/k112/04RockoTaco/Rear%20Light%20Bracket%20Fab/Lift%20Shackels%20for%20Tracy%2010%2010%2007/DSCF6808.jpg
Grinding them round...
http://i86.photobucket.com/albums/k112/04RockoTaco/Rear%20Light%20Bracket%20Fab/Lift%20Shackels%20for%20Tracy%2010%2010%2007/DSCF6812.jpg
Finished?...
http://i86.photobucket.com/albums/k112/04RockoTaco/Rear%20Light%20Bracket%20Fab/Lift%20Shackels%20for%20Tracy%2010%2010%2007/DSCF6813.jpg
http://i86.photobucket.com/albums/k112/04RockoTaco/Rear%20Light%20Bracket%20Fab/Lift%20Shackels%20for%20Tracy%2010%2010%2007/DSCF6814.jpg
Painted!
http://i86.photobucket.com/albums/k112/04RockoTaco/Rear%20Light%20Bracket%20Fab/Lift%20Shackels%20for%20Tracy%2010%2010%2007/DSCF6816.jpg
Now, I just had 6 more to do...
http://i86.photobucket.com/albums/k112/04RockoTaco/Rear%20Light%20Bracket%20Fab/Lift%20Shackels%20for%20Tracy%2010%2010%2007/DSCF6819.jpg
And all it took was these simple tools...
http://i86.photobucket.com/albums/k112/04RockoTaco/Rear%20Light%20Bracket%20Fab/Lift%20Shackels%20for%20Tracy%2010%2010%2007/DSCF6821.jpg
(Note the OME struts in the rear right, and the OEM 4Runner Coils in the rear left. Pack Rat!!)
http://i86.photobucket.com/albums/k112/04RockoTaco/Rear%20Light%20Bracket%20Fab/Lift%20Shackels%20for%20Tracy%2010%2010%2007/DSCF6822.jpg
Thanks for reading, let me know what you think.
Just for comparison sake, I am posting the measurement of the center of my fender wells, (from ground through hub, to fender) from before and will post the results once they are installed.
BEFORE:
Front Driver - 35.25"
Front Passenger - 35.25"
Rear Driver - 32"
Rear Passenger - 32.25"
I started with some 1/4" X 1.5" Steel Flat Stock. I then measured for the holes, added about a 1/2" to each end for strength and cut them out on my angle grinder with a thin (.045) cutoff wheel. I then took them over to my drill press and drilled out the 1/2" holes for the bolts, I then took them back to the angle grinder and bench grinder (and wire wheel) to round off the edges, and soften up the look a bit, and then painted!
I'll let the pics explain better...
Let me know what you think.
Cutting them out of the stock... (NOTE: See the "Safety Goggles" - Proto Anti-Fog Competition Anti-Glare Paintball Mask. lol)
http://i86.photobucket.com/albums/k112/04RockoTaco/Rear%20Light%20Bracket%20Fab/Lift%20Shackels%20for%20Tracy%2010%2010%2007/DSCF6798.jpg
http://i86.photobucket.com/albums/k112/04RockoTaco/Rear%20Light%20Bracket%20Fab/Lift%20Shackels%20for%20Tracy%2010%2010%2007/DSCF6802.jpg
Drilling out the holes... (NOTE: David, you know you want the drill press)
http://i86.photobucket.com/albums/k112/04RockoTaco/Rear%20Light%20Bracket%20Fab/Lift%20Shackels%20for%20Tracy%2010%2010%2007/DSCF6804.jpg
http://i86.photobucket.com/albums/k112/04RockoTaco/Rear%20Light%20Bracket%20Fab/Lift%20Shackels%20for%20Tracy%2010%2010%2007/DSCF6807.jpg
http://i86.photobucket.com/albums/k112/04RockoTaco/Rear%20Light%20Bracket%20Fab/Lift%20Shackels%20for%20Tracy%2010%2010%2007/DSCF6808.jpg
Grinding them round...
http://i86.photobucket.com/albums/k112/04RockoTaco/Rear%20Light%20Bracket%20Fab/Lift%20Shackels%20for%20Tracy%2010%2010%2007/DSCF6812.jpg
Finished?...
http://i86.photobucket.com/albums/k112/04RockoTaco/Rear%20Light%20Bracket%20Fab/Lift%20Shackels%20for%20Tracy%2010%2010%2007/DSCF6813.jpg
http://i86.photobucket.com/albums/k112/04RockoTaco/Rear%20Light%20Bracket%20Fab/Lift%20Shackels%20for%20Tracy%2010%2010%2007/DSCF6814.jpg
Painted!
http://i86.photobucket.com/albums/k112/04RockoTaco/Rear%20Light%20Bracket%20Fab/Lift%20Shackels%20for%20Tracy%2010%2010%2007/DSCF6816.jpg
Now, I just had 6 more to do...
http://i86.photobucket.com/albums/k112/04RockoTaco/Rear%20Light%20Bracket%20Fab/Lift%20Shackels%20for%20Tracy%2010%2010%2007/DSCF6819.jpg
And all it took was these simple tools...
http://i86.photobucket.com/albums/k112/04RockoTaco/Rear%20Light%20Bracket%20Fab/Lift%20Shackels%20for%20Tracy%2010%2010%2007/DSCF6821.jpg
(Note the OME struts in the rear right, and the OEM 4Runner Coils in the rear left. Pack Rat!!)
http://i86.photobucket.com/albums/k112/04RockoTaco/Rear%20Light%20Bracket%20Fab/Lift%20Shackels%20for%20Tracy%2010%2010%2007/DSCF6822.jpg
Thanks for reading, let me know what you think.
Just for comparison sake, I am posting the measurement of the center of my fender wells, (from ground through hub, to fender) from before and will post the results once they are installed.
BEFORE:
Front Driver - 35.25"
Front Passenger - 35.25"
Rear Driver - 32"
Rear Passenger - 32.25"