Yup, what sean said. Basically, any inside corner increases stress.
Weld stress is something a little different. That's the HAZ or Heat Affected Zone.
Thanks again for the tips. Made the changes and I was surprised that working with curves was easier than polygons. Contacted a few laser cutters in the area (well as close as I could get to my area) to see what pricing would be.
98 3rz 4x4 5spd- Monstalined, 99 Talls, 4.30 E-locker, Extra Lights
In Progress:
Tundra/Rear Disc Brakes w/parking brake
Roof Rack/Rear Ladder
Sliders
1st Gen Rollbar Shelf